Exata Net Weight filling and capping machine was developed for filling viscous liquid products in rigid packaging such as bottles and flasks, using a individual bottles weighting system (load cell) that determines the exact quantity to be filled providing product savings and high precision.
For high viscosity products, higher added value products, or companies that have a high production, it is suggested the use of a pressurized tank, which will increase the product flow.
Sanitary concept with high efficiency and low complexity in carrying out the CIP.
HMI
It is developed with a friendly and intuitive interface, facilitating the programming of recipes and set up adjustments
CLEAN DESIGN
Project that provides greater visibility for operation through a clean design concept.
INDUSTRY 4.0.
Possibility of integration of the entire line and low need for operator intervention.
SAFE
Machine designed in compliance with relevant safety and project standards.
QUALITY
Equipment built with noble materials, ensuring excellent quality and durability to the equipment.
overview
The equipment automatically performs the measurement of the tare of each bottle before starting the filling process, this interface has adjustments to work with other volumes. The level control in the tank is performed by a level transducer.
Designed to close bottles with different models of lids, acting with a closure system by magnetic heads that have individual torque regulation for lids with common thread, fixed heads for pressure and special systems for lids of complex geometry.
All movements and filling control are monitored by the PLC which has an HMI( Human Machine Interface) to determine all the necessary operating functions.
The equipment is monitored by shielded optical sensors, where they read the desired function and send it to the PLC where the necessary commands and information presented on the interface are obtained.
Main structure (base) made of carbon steel coated in stainless steel, and all parts in contact with the flask are made of stainless steel, for sanitary issues
Versatility to fit in each client’s production according to their needs, through the project adequacy and customization. Equipment developed and projected to fulfil the food, cosmetic, pharmaceutical, sanitizing and chemical industries, among others.
